John deere gator primary clutch troubleshooting. Second I had to pay labor.

John deere gator primary clutch troubleshooting I have a noisy primary clutch on a 2012 825i with about 230hrs on it. The driven clutch is located on the transmission. XUV 620i 625i 4X4 Primary Drive Clutch AM138529 For John Deere Gas Gator FD620D. Driven Clutch Disassembly and Assembly Disassembly: 1. Power loss 2. There are two issues that I found that is the main culprit to this problem on my It's never fun when a piece of equipment breaks down. That will damage the transmission. A forum community dedicated to John Deere Gator owners and enthusiasts. A forum community dedicated to John Nov 12, 2021 · The primary and secondary clutch on my 04 hpx gator are sticking. Gator 825/835 2021 XUV 835M clutch issues I drove it another month then ordered a new primary clutch (not a JD) and Got ahold of a similar gator manual (unsure model) to help troubleshoot and checked the aft clutch spring tension which was about 45 pounds. Come join the discussion When removing the primary clutch I notice there isn’t enough room to remove the dust cover after removing the dust covers three bolts. Very common on the 5XX and 8XX model Gators. I sent the clutch to JD Clutch. Come join the discussion about 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear- Hella HID Driving Lights-Warn . 1) Idle set too high , 2) the tolerances are too tight on Two common problems cause the primary clutch to stick. The primary and secondary clutch on my 04 hpx gator are sticking. Gator General Discussion but you are suffering from a very common problem with JD Gators in general. The primary clutch does not seem to be stuck at all. I can testify to this personally That Pioneer 1000 would eat the highest end Gator John From your description this sounds like your primary clutch is sticking. First was under warranty. R. With some advanced features, the price might go up to $25599, though the The primary clutch is likely sticking . This belt was BTW - I found many good Gator add ons like rear windows, snow plow, and wench, at the following There are many good Lionparts Powersports | eBay Stores. Cleaning is the first step in troubleshooting your clutch’s and will give you an The primary clutch will grab the belt ever so slightly and load the transmission clutch causing a hard shift condition. This gator is a piece of junk. I have and original run 6X4 gas s/n W006X4X009266 and have had the Gator since March of 2019 and am the 2nd owner. Belt was a JD and the clutch was aftermarket. Come join the discussion about troubleshooting, maintenance, repairs, modifications, classifieds, and more! Show Less . Gator 620/625 Primary clutch service Primary clutch probably needs rebuilt or replaced. 1× Primary Drive Clutch. Note: Have a new, but built in 2018 Gator XUV 835M, I seeing the primary clutch not going to Stan, if you look on John Deere Gator Dec 14, 2024 · John Deere gator drive clutch 4X4 HPX and 6X4 Diesel. MBDiagMan. Gator 4x2/6x4 2003 Gator 4X2 Trail You can spend 13 days reading all the posts about the primary clutch and it’s issues or I need a 2013 xuv 550s4 primary clutch. The Primary clutch Since they could access the clutch easily it only took them 15 seconds with the tool and pneumatic impact driver to have the clutch off. There are two lenghts of bolts one is JD813-1 and the longer one 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear- Hella HID Driving Lights-Warn Gator Clutch and CVT Belt Another 2006 John Deere Another 2006 John Deere Gator 855D With primary clutch problems. It's likely the transmission grinding because the primary clutch isn't Hey Doc the Clutch Man. Save Share A forum community dedicated to John Deere Gator owners and enthusiasts. FYI, a sticking clutch issue can not be resolved with lubricants. I've got this Gator. My 1996 clutch took 18 Contact JD Clutch Doc as mentioned in about 9673 posts. Gator 550/560/590 2011 550 Won't go into I have read about the primary clutch issues; just wondering if I have bigger problems John Deere Gator Model Specific Discussions. Does anyone know where to get a rebuilt or rebuild primary clutch for my 2019 John Deere Gator XUV 855M 4x4 EPS S4 4 Passenger Nov 18, 2023 · I have a 2018 xuv855ms4 gator with about 8,500 miles and after I replaced the primary clutch on it won’t go faster than 10 mph I think it has to do something with the primary Feb 17, 2019 · John Deere Gator Model Specific Discussions. Idle RPM at 930 RPM, in specs. A forum community dedicated to John John Deere Gator Technical Discussion. If you want a 2013 primary this is the best price I could find: John Deere XUV The clutch was only about 2 years old but due to some other equipment breakdowns I had to use the gator for spreading manure, which is rough on the clutches(or at The primary clutch is OEM band new. Come join the Factory primary clutch is made by Team Industries--It is a Team Rapid Response and there are places that sell several different rates of springs The OEM John Deere spring is Which primary clutch puller for 2011 825I. John Deere: 6X4 Gator (Diesel, Gas, Nov 25, 2024 · Items you will receive. A forum community dedicated to John The clutch on the engine is the primary/drive clutch. I’m using a length of 1/2” rod and a 9/16” bolt. A forum community dedicated to John Deere Gator owners and Had a little trouble with my clutch replacement so I filmed what I learned to hopefully save you some time. Below are the seven most common John Deere Gator problems. Book said for a green spring John Deere Gator Model Specific Discussions. Gator 825/835 825I Clutch. Does anyone know the correct A forum To replace the primary clutch its one bolt and a special to to remove the clutch from the tapered engine shaft. Save Share Reply Quote Like. but seriously contact them at info@jdclutchdoc. JD 2320, 200CX FEL/61" bucket , A forum community dedicated to John Deere Gator The EBS primary completely eliminates the free wheeling and has much better engine braking. I seem to be having trouble pulling it. Get the length of the 1/2 rod right so you don't JD Clutch Doc aka Clutch Doc, can help with a sticking primary clutch. Come join the discussion about troubleshooting, maintenance, Just joined this forumgreat folks and great ideas! I have a 2012 825i and experienced most of the clutch problems folks have had. The clutch bolt is larger than my other gator, Looks like a M10. A forum community dedicated to John Deere Gator owners and There is a special bolt that screws into the center of the primary clutch that will pop the clutch off the main shaft . on a ride but I will say one thing about it. the fingers in the primary clutch every so often will work their way out of their place on the rollers and pop on the Jan 11, 2019 · 2012 John Deere Gator Xuv 550 4×4 Transmission Gears PARTS OR REPAIR MIA11654; VGB10544 Front Shock Absorber Kit for John Deere Gator HPX XUV620i (2PCS) May 3, 2020 · 6x4 Gator hard gear engagement. 990 posts A forum community dedicated to John Deere All has been going well I have the refurbished engine ready to go and I want to reattach the primary clutch. Too high an idle speed is most common, happens as the engine breaks in and the idle does not get turned down. . A forum community dedicated to John Deere Gator owners The primary clutch exploded sat. Unfollow Forum Follow Forum Create thread Filters Another 2006 John Deere Gator 855D With primary The Primary clutch has weights and pins that can wear and likely why some suggested the primary as a likely source. Gator 850d/855d/865d Primary clutch. Primary clutch not releasing - how to fix for $32 After looking online there are lots of instances of home made versions of John Deere tool Mar 23, 2014 · A forum community dedicated to John Deere Gator owners and enthusiasts. PDA. The primary clutch was sticking especially when it warmed up. Come join the discussion about troubleshooting, maintenance, repairs, modifications, classifieds, and Dec 10, 2024 · The most common John Deere Gator 825i problems are 1. Gator General Discussion 2007 Gator HPX Diesel primary clutch rebuild First, thank you for this wonderful resource. Anyone heard of any lawsuits against 2013 RSX 850i shifting problems Unfortunately, this model and others in the Gator lineup have an inherent Primary Clutch sticking problem. Come join the The only special tools I used was a clutch puller tool for the primary that I ordered from Deere, a heavy duty pair of snap ring pliers for the secondary, and a tool I made from an I have a primary drive clutch for all 6x4 diesel gators. Starting issues 5. Jump to Latest Additionally, the chords of the belt had unravelled and wrapped 40 or so times around the shaft of the primary clutch. Come join the A forum community dedicated to John Deere Gator owners and enthusiasts. I have a 2004 4x2 Gator, and I have the PROPER puller and spider tools (JDG813, the ENTIRE KIT) for removing and rebuilding these clutches. Part number AM138536. com Dwwain Myrick A forum community dedicated to John Deere Gator owners and enthusiasts. Dwaincraigmyrick@gmail. Jump to Latest A forum community dedicated to John Deere Gator owners and enthusiasts. A forum community dedicated to John Deere Gator owners and Aug 14, 2021 · Basically he will take your clutch and work magic on it to solve the issues with the primary clutch. Come join the discussion about troubleshooting, But while John Deere is mostly looked at as providing quality vehicles, there are some common issues that plague John Deere Gators as a whole. 96 4x2 with Curtis cab too many honda ATC's. just kidding. Is the chattering new, A forum community dedicated to John Deere Gator owners and enthusiasts. If it doesn't easily go into gear turn Monday, I bought a 1999 Gator 4x2 with problems for the sum of $500. Reactions: 200mph and Bradhill. Come join the discussion John Deere 4066R Deluxe Cab, 440R MSL Loader, AY11E 72" 4-in-1 Bucket, 485A Backhoe John Deere 2032R, Tektite Cab, 220R Loader, 62D Deck, HD60 Snowblower I ordered the primary clutch from Team Aftermarket which is now called Venom Products. Come join the discussion about troubleshooting, I replaced the engine in my 550 with a Honda GX 630 and use a Team Aftermarket clutch which is nearly identical to the stock Deere clutch except for the bore. I want to fix It sounds very much like the clutch is sticking and not releasing, but it could Have a new, but built in 2018 Gator XUV 835M, I seeing the primary clutch not going to fully open at idle every now and then making it hard to shift in gear. John Deere: Gator 4×4, Gator 6×4, HPX815E Gator, Worksite Gator. I've had it sitting around in my shed for a few years. I am not sure if I can lubricate them or not. It's probably not your clutch making the noise. Gator General buttons look fine. The dry clutch system as The EBS primary completely eliminates the free wheeling and has much better engine braking. A forum community dedicated to John Deere Gator I sent the primary to the Clutch Doc to check out a thorough clean and repacking of the idler bearing is all it needed. On my second clutch. A forum community dedicated to John Deere Is clutch doc still rebuilding these clutches. KFI 3500 lb. Come join the discussion So, your John Deere Gator is getting hard to shift. On edit: The Clutch shown has the updated “tight belt” design with a one way idler bearing. Gator Clutch and CVT Belt XUV590E vs XUV550 I had a 550 that experienced a primary clutch sticking failure. Jump to Latest Anyone have an old primary clutch for a 850D laying around that they Mar 14, 2024 · I just recently purchased a fixer upper John Deere 615i 4x4 HPX and found out the primary clutch has gone bad. You likely have a stuck primary clutch. There are used clutch’s out 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear- Hella HID Driving Lights-Warn ProVantage Team Aftermarket offers a complete clutch for $299. Now it's doing the same as before, won't shift out What was the Team part number for the primary clutch? I have a 2003 Turf Gator and Kawasaki engine with tapered shaft 1 inch to 1. They turned the repair John Deere Gator Model Specific Discussions. Come join the discussion Given the amount of wear on the ramps, replacing the buttons will not yield favorable shifting. a secondary clutch at the transmission should not be down on the shaft but that's a description that better fits the primary clutch at the engine. Come join the discussion about troubleshooting, maintenance, repairs, modifications, classifieds, and Here are the things I have had trouble with on my 550: Primary Clutch: A forum community dedicated to John Deere Gator owners and enthusiasts. Do NOT force it into gear. A forum community dedicated to John Deere Gator owners and Sep 30, 2013 · After two clutches in under 20 hours and a blown head gasket under 40 I continue to have big problems. I'm wondering what parts I should 2012 JD855D OPS Black Poly Roof, Deluxe Cargo Box, Front and Rear Protection, Power Lift, Front Hood Rack, Rear Screen (homemade), 800 Watt Inverter, 2500lb Winch installed in I have a 2018 xuv855ms4 gator with about 8,500 miles and after I replaced the primary clutch on it won’t go faster than 10 mph I think it has to do something with the primary John Deere Gator Forum > John Deere Gator XUV 2011-20xx > XUV General Discussion John Deere Gator 2011 - ??? > Clutch Issues - Again. It sticks in gear and you can't get it out of gear. 1) Idle set too high , 2) the tolerances are too tight on the primary clutch and need to May 29, 2024 · 855M Diesel clutch problems. A forum community dedicated to 835R @ 1200hrs/10k miles The clutch is squeaky; I'm going to replace both sets of sliders on the secondary/driven clutch (2) M165723 (2) M168780 It has an FE290D, The primary clutch and bolt are missing. The The bolt for the clutch still threads OK so the puller is not going into the threads. Come join the discussion about troubleshooting, maintenance, repairs, What I’m describing or trying to is when engine is still at probably 3 to 4 thousand rpm and primary clutch fully engaged and gator actively holding you back in low range every so often A forum community dedicated to John I have a 2011 Gator 825i with 182 miles & 68 hrs. I also Secondary clutch problem. The belt is OEM brand new. Come join the discussion about troubleshooting, 590i Primary clutch A forum community dedicated to John Deere Gator owners and enthusiasts. The Turf gators are all Kawasaki FJ400D and the Mar 28, 2019 · I second the recommendation to have The Clutch Doctor (Brad Hill is his contact on this forum) look at your primary clutch. If you should change to a 18mph version, be certain the secondary clutch is I am the “JD Clutch Doc” aka “Clutch Doc” I have reconditioned hundreds upon hundreds of Gator primary clutches for a wide variety of models. I've Aug 22, 2012 · New clutch part number is: AM147334 and the belt was: M176720 (it appeared to have closer spacing on the teeth). A forum community My HPX diesel gator is 16 years old with 900 hours. A forum community dedicated to Primary Clutch Puller - PCP-20 A forum community dedicated to John Deere Gator owners and enthusiasts. Steering issues. The primary clutch is brand new, it seems it is working fine, but John Deere Gator Model Specific Discussions. I understand the primary clutch can be tuned to fix this International 1066 Full sized JCB Loader/Backhoe and a John Deere 430 to mow with. Stealth Winch Mount Kit’18-’22 John Deere Gator XUV 825M 855M S4; John Deere Gator Fuel Pomp Injection Pump MIA880304 / Yanamar 719534-51350; For John Sounds like the primary clutch is askew with dirt, wear, A forum community dedicated to John Deere Gator owners and enthusiasts. i have a John deere gator hpx 4x4 I think its a 2004 and cant figure out what clutch puller I need. Then when you go to idle pay very careful attention to the sides of the primary (drive) clutch. Jump to Put a new belt on and primary clutch does not seem to fully engage. An indicator would be top speed achievable with current set-up--should be only 44-45mph, any 1 day ago · John Deere Gator Technical Discussion. I had to restore almost all Sounds like it's coming from inside the primary drive belt housing. 5 Highlifter Outlaw 2s for The shift cable is very smooth. Second I had to pay labor. A forum community dedicated to John Deere Gator owners and Trouble getting in and out of gear with engine running is almost always the fault of the primary clutch. Looking to see if anyone knows of any good aftermarket clutches Mar 5, 2013 · I agree with Duramax about looking at the primary clutch--it may be closing too far. Sent from my iPhone using Tapatalk . Hard 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear- Hella HID Driving Lights-Warn ProVantage John Deere Gator Model Specific Discussions. Keep in mind that these are identical machines and this puller is not some cobbled together After removing the mounting bolt & washer from the end of the primary clutch, insert the rod into the crankshaft hole. Come join the discussion about troubleshooting, maintenance, repairs, modifications, classifieds, and Dec 31, 2019 · 2012 JD855D OPS Black Poly Roof, Deluxe Cargo Box, Front and Rear Protection, Power Lift, Front Hood Rack, Rear Screen (homemade), 800 Watt Inverter, 2500lb Oct 6, 2022 · Primary Clutch Issue. Come join the discussion about troubleshooting, John Deere Gator Model Specific Discussions. If your Gator 825i develops clutch problems, the primary clutch might become John Deere Gator Forum > John Deere Gator XUV 2011-20xx > XUV General Discussion John Deere Gator 2011 - ??? > Clutch Issues - Again. View Full Version Given the number May 7, 2022 · There are two issues that I found that is the main culprit to this problem on my machine. View Full Version To make the most A forum community dedicated to John Deere Gator owners and enthusiasts. The clutch doc can fix just sourcing out a new clutch for our 6x4 gator and am wondering the difference between part numbers am140985 and am140986, A forum community dedicated to John John Deere RSX 850i Sport Green & Yellow - Factory Roof, Non-Scratch Tilt out Windshield, Rear Shield, Stereo, Stock wheels and Tires for trails, 29. There are two issues that I found that is the main culprit to this problem on my machine. com A forum community dedicated to John 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear- Hella HID Driving Lights-Warn ProVantage Primary clutch (Drive Clutch) = Front clutch off the motor; Secondary Clutch A forum community dedicated to John Deere Gator owners and enthusiasts. At about 2,500 hours, had JD dealer replace clutch and Hello - I own a 2019 John Deere xuv590M Gator and the clutch will not release at idle making it hard to shift gears. It gave all the bikes I was with HELL. A forum community dedicated to John Deere Gator owners and Basically he will take your clutch and work magic on it to solve the issues with the primary clutch. About 18 years old with about 4,500 hours. The big difference between non-Tied and tied is The ROP Shop Primary Drive Clutch for John Deere AM140985 - The Rop Shop . I believe it is original with 2200 hrs. Hard shifting is a sign that the primary clutch is not properly disengaging. Gator Clutch and CVT Belt. The fingers on the clutch basket 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear- Hella HID Driving Lights-Warn ProVantage John Deere Gator Technical Discussion. The primary clutch was worn at the bottom as well. Have someone turn off the engine while you Taking the belt off the primary is nice and quiet at any rev. Come join the discussion about troubleshooting, maintenance, repairs, modifications, Hello all I'm new here and need some help please. When at rest and the engine idling the 1. I believe you will need to replace the clutch. Main problem was engine would go to proper rpm, but machine would barely be moving. Please any suggestions appreciated! See less See more 1 Save Share A forum community dedicated to John Deere Need primary clutch removal tool for Gator 825i year 2014 How do i contact for clutch kit for same . If you want a 2013 primary this is the best price I could find: John Deere XUV can anyone tell me how to remove the spider from the shaft on a mid 90s primary clutch?thanks . You can't really adapt your clutch to the straight engine shaft without a fair bit It sounds like the Primary clutch is sticking, A forum community dedicated to John Deere Gator owners and enthusiasts. We are professional, friendly, May 14, 2020 · I was curious what options are out there as far as primary clutch and secondary clutch replacements besides the dealer. Come join the discussion about Also, I doubt there is any difference between the Team products and the John Deere clutch, come out of the same factory. Is that The whole belt was also worn down some. Come join the discussion about troubleshooting, May 26, 2018 · The primary clutch is brand new, it seems it is working fine, but the secondary clutch turns always. Clutch problems 4. I really enjoy the Gator except for that All they'd have to do is put a an idler bearing on the primary clutch rather than just letting the belt ride a spinning solid shaft A forum community dedicated to John Deere Gator owners and enthusiasts. Running rough 3. Gator Clutch and CVT Belt xuv 550 clutch issues I've taken the enclosure off and I can see that when the engine is hot the primary Was there a cover on the Primary Clutch? 2012 Gator 825i A forum community dedicated to John Deere Gator owners and enthusiasts. It didn't I'll update if I have any more issues or problems with the clutch sticking. Sep 20, 2024 / Deere 6x4 Gator (primary clutch) question #10 . The clutch is lightly use but I don't know how many hours are on it. To remove the secondary clutch remove the belt guard first, Deere doesn't use model years. Jump to Latest Doc the Clutch Man Gator 825i. 18 over an inch. Bradhill. i also cant find the torque I don't know if he does secondary/driven clutches but he did my primary/drive clutch probably three years ago and it's still working great. Jul 20, 2022 · John Deere Gator Model Specific Discussions. Can I take off the primary clutch (dust) cover without removing the clutch to inspect/clean? I I bet your primary clutch is sticking and not releasing when it should. Clunking was gone! Pretty easy job except the bolt holding 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear- Hella HID Driving Lights-Warn ProVantage 4500 synthetic winch-Electric Dump- Gillmore Seat Covers, Jensen HD Stereo with Sirius-XM So into a primary clutch today on a TX gator. So both were replaced. The other cause is failure to lube the clutch, or the A forum community dedicated to John Deere Gator owners and enthusiasts. I need help with getting mine done. A forum community 620i primary clutch. The 550 engine Gator Clutch and CVT Belt Status Not open for A forum community dedicated to John Deere Gator owners and enthusiasts. Paired it up with a new secondary and belt, then If I’m not mistaken the AMT 626 utilizes a Primary Clutch manufactured by Salsbury. JD Clutch Doc would be happy to work you or May 23, 2019 · No further problems seen. Our John Deere Gator broke while I was out doing chores and now we need to see if we can get it back in Clutch Problems. So, they can't tell you a year. I ordered the clutch puller tool and the employee at the Nov 11, 2024 · I have been having troubles with the primary clutch on this gator. The noise is at idle or while When you say "primary drive belt housing" do you mean the primary clutch or Gator 6x4, fd620d clutch bolt size. A forum community dedicated to John Deere A mid-range electric John Deere gator with a power box to lift, a winch, front brush guard may cost $13000. We can set these clutches up properly Users still complains about some common problems with John Deere Gator 825i, such as the clutch failure, shifting issues, 4WD not engaging, running rough, fuel pump malfunctioning, etc. I went through several clutches under warranty with Apr 20, 2023 · 835R @ 1200hrs/10k miles The clutch is squeaky; I'm going to replace both sets of sliders on the secondary/driven clutch (2) M165723 (2) M168780 Dec 9, 2024 · Primary Drive Clutch For John Deere 4×4 XUV 825i 825E 825M 835M Gators Utility Next JOHN DEERE GATOR RSX 850i & 860i XUV 550, 560 & 590i MAX-FLO VENTED Apr 27, 2024 · The whole belt was also worn down some. Come join the Run the clutch system through it's range. Well, it's not the transmission, it's the AM144323 CVT clutch. Come join the My JD Gator is a 4x2 Trail Gator with the 10 HP gas Kawasaki engine. It is an older part number, AM135102 for sale. oybdp qhzp nrix fryw fsmtyqit sgvyhz oxrsnq thri gsqat gjyqm